Like you Garry I’m also a great believer in Mills 90 couplings,
I remember the Mills 90s quite well. When tightened to 48 Nm they had a unique gripping action enabling them to carry a load of more than twice the SWL of a drop forged or pressed steel coupling.
When installed correctly the Mills 90 behave more like a shackle by biting into the steel tube as they start taking the load, as opposed to friction clamp type fittings such as the drop forged or pressed steel type, this unique feature of the Mills coupling eliminates any slipping and gives it greater strength. The safe working load of a drop forged or pressed steel double coupling to EN74 Class A is 6.1 kN Whereas a Mills 90 installed under engineering conditions has a safe working load of 12.5 kN.
Even under extreme loading the Mills double will not slip although loads in excess of 4 tonnes have been known to cause shearing of the bolt seating. Another good thing about the Mills 90 is that due to its unique action under load there was never any need to install a check coupling.
However customers would sometimes specify the use of check couplings, and if a check is fitted a clearance of not less than 5 mm between the check and the fitting under load must be left.
The 5 mm gap enables the loaded coupler to rotate slightly as it takes up the load. If that is prevented then the Mills 90 will slip at loads lower than the specified safe working load.
As the Mills 90 needs to rotate to take up its maximum load it can never be used as a supplementary coupler, nor can the load capacity be increased by any other coupler acting as a supplementary to it.
During manufacture the Mills 90 is heat treated to give it a characteristic spring steel property.
When using Mills 90 fittings there is no need to fit an Aberdeen Transom and this is because the main transom can be bearing onto the Ledger but clamped onto the standard with a Mills 90 without clashing with any other coupling.
So why aren’t the Mills 90 still being used? Well one reason is that they are not manufactured to BS EN 12811-1:2003 which tells us that scaffold fittings should comply to BS EN 74-1.